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Carbon break...any suggestions?

So, I was down at CapTex olympic tri on Memorial Day Monday. As usual I go into transition in the morning and spin the wheels of the bike and make sure everything is lined up and working well.

I spin the crank while holding the back of my bike up off the ground and the forward pedaling works fine, but the backwards spinning keeps catching and the chain slackens, bunching up. I cannot figure out what's going on, so I go stand in line for the mechanic. He takes the rear race wheel off and finds this (image). This is the rear derailleur hanger off the right rear chainstay/seatstay. As you can see, as with most bikes, it's a combination of carbon and steel/metal.

The washer-looking-thing (only about half of it is left) is what the cassette sits against while spinning. It's broken off completely from the carbon and half of it has disappeared entirely. The electrical tape is what the mechanic put on to hold it through the race, and it worked for that 25 miles, but it's obviously not a long-term solution.

My beloved "Kristyn", a Kuota Kalibur tri bike, is 13 years old. But I'm still setting PRs on her and we've bonded quite nicely over the her lifetime!
I've recently wanted a new "super bike", but I wanted it on MY timeframe, not to be decided on a broken part!

Would a place like Calfee be able to repair this, or is she done?  :'(

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Comments

  • The hanger on most of these bikes are metal, bonded to the carbon frame by two small metric screws.  I just replaced one of these on my Speed Concept.  I'm having a hard time seeing in the picture, but did the screws "pull through" the carbon attachment or did the small bit of carbon near the washer snap off completely?
    I am no carbon repair expert, but if there is a carbon crack at this location, or if those screws pulled through I would opt to trade up on the frame.  I would be a basket case in races waiting for it to break again at an innoportune time.
  • It appears that a chunk of the carbon, near the left/lower screw, has disappeared. But it doesn't appear to be a crack or have been pulled through. The upper screw seems to be intact, with all the carbon surrounding it still in place.

    I do not know how the washer-thing is attached, originally. 
  • I would imagine that any place that specializes in carbon bicycle repair could fix that, as rear der. hanger damage is pretty common.  That said, you might want to look into the warranty on that frame.  Not sure what Kuota offers.  I know, for example, that both Trek and Cervelo offer a lifetime warranty to the original owner.  I had the rear der. hanger get ripped off my old Trek OCLV frame, and trek repaired it for free (I had to pay the local shop to disassembl/re-assemble the bike though).
  • Something tells me that 13 years is too old for a warranty, but it's worth a try.

    There's not even an active Kuota dealer in the USA any longer! Grrr.

    I've already sent an email thru their website contact link.
  • Scott, Scott, Scott...have you not noticed what's been going on in the tri-bike world these past 5 years? I had the same feeling you do, my 2000 Quintana Roo had seen me to so many successes, even was partially rebuilt after 2010 accident. Then last year, I bought a new QR with the modern geometry, etc. I did an Olympic tri which I had also done in 2010 (same course). My times were exactly the same (remember, this is 68 y/o Al vs 60 y/o Al, when I set my IM PR), and my HR was 10 bpm lower. I was flabbergasted, and decided I had bought free fitness...you would certainly get some free speed as well, IMO. 

    Yes, this is a case of the tri-world sending you a message: BUY A NEW BIKE!!!
  • Usually I'm looking for a reason to buy a new bike! But this time, for some reason, I don't want to spend the money right now. IDK!

    Now all I have to do is shop, which for me is difficult because my torso (reach) is much longer than my legs (stack). Makes available bikes and fittings real interesting. I've done the Retul pre-fit from a respected fitter here last year, so I've got the measurements.

    Oh well, time to SHOP!
  • OK Scott - I'm voting with @Al Truscott .   Assuming anyone will even touch that repair, the money you spend on it could be going to a new bike instead of trying to keep a 13 yr old bike alive.  Or you can find a great deal on Tri-n-Sell it for one that is just a couple years old.  Frankly I'm amazed (and happy for you) that the mechanic made a temporary repair.  Most would told you your race was over right there for fear of liability in case it broke in two during the race.  GET THE NEW BIKE!
  • edited May 31, 2018 8:54PM
    Not trying to talk you out of a new bike, but I'll just point out that there are some reputable carbon repair places that could fix that for a few hundred dollars if you really would rather not spend the money on a new bike at the moment.  

    This shop is local to me and they do a ton of carbon repair.  I've seen some of their work and it's top-notch:

    http://www.cyclehauslg.com/carbon-repair/

    I totally understand not wanting to part with a bike that just works for you.  I absolutely LOVE my Cervelo P4.  Even though it's going on 9 years old now I have absolutely zero interest in replacing it (unless Cervelo comes out with a new "long and low" geometry bike with disk brakes, optimized for 25c tires and di2 integration, and a rear brake that works  :D )
  • I've been out bike shopping lately!

    For any of these, I'd be getting Shimano Ultegra di2 with Zipp 808 FCs. I'd also insist on it being a locally-bought bike for support purposes. 

    Test rode a Specialized Shiv ("Expert" model, I believe) last week at a LBS. If I were to go for a Shiv, it'd have to be an S-Works model. The only S-works frame available this year would look like this, an iridescent blue/black/purple/green depending on the angle of view and the light.



    Yesterday, I rode a Cervelo P5 (not pictured, as it fell out of contention after riding the next two), Felt IA16 (pictured) and Scott Plasma 5 (pictured): 



    The Felt was solid. Didn't seem mushy on the accelerations under my fatarse (very important to me, even though not really a tri-related issue so much) and was quick. And I LOVE the red!

    The Scott was FAST! Felt super light and accelerated like lightning. Not so much of a fan of the black/yellow.

    The Felt is also $2k lower price tag. I could even add a quarq crank-based PM for the Felt and still be under the Scott price.

    I'm waiting on a final price quote for the Shiv S-works from two LBSs before making a final decision, probably early next week.

    Opinions? 
  • Do they all meet your 'fit' specifications?  Felt IA has a great rep, the box behind the seat, and @ $2K lower seems to be the way to go as long as it FITS.  I'm also a fan of red, white and black (mostly black) colors that stand the test of time.  
  • Do they all meet your 'fit' specifications?  Felt IA has a great rep, the box behind the seat, and @ $2K lower seems to be the way to go as long as it FITS.  I'm also a fan of red, white and black (mostly black) colors that stand the test of time.  
    oh yes, that LBS ONLY lets you try bikes that fit your dimensions. I had a retul "pre-fit" with them previously and they used those measurements along with some of their own developed software to provide "fit sheets" for each and every bike they stock that could work for me.
  • edited June 15, 2018 3:43PM
    As Paul said, fit is first and foremost.  Have you been professionally fit?  If not, I'd do that first.  That will give you your fit coordinates, which can then be used to determine which bikes are a good fit for you.

    My only other thought is regarding di2.  I'm a huge fan of technology, and have DA di2 on my road bike and love it, but I'm not sure I'd do electronic shifting on a tri bike.  First off, it's not really necessary (not that it's necessary on a road bike) as there's not as much shifting going on.  Secondly, it's another thing that can fail on race day.  There are many accounts on Slowtwitch of folks that have been stuck in a single gear when their electronic shifting dies.  In my last race I had both my PM and head unit freak out on me.  I'm happy to shift manually on the tri bike in exchange for having one less thing that can fail in a race.

    Edit:  I was typing this as you were typing your previous reply.  Good to hear that you already have a fit to reference!
  • As Paul said, fit is first and foremost.  Have you been professionally fit?  If not, I'd do that first.  That will give you your fit coordinates, which can then be used to determine which bikes are a good fit for you.

    My only other thought is regarding di2.  I'm a huge fan of technology, and have DA di2 on my road bike and love it, but I'm not sure I'd do electronic shifting on a tri bike.  First off, it's not really necessary (not that it's necessary on a road bike) as there's not as much shifting going on.  Secondly, it's another thing that can fail on race day.  There are many accounts on Slowtwitch of folks that have been stuck in a single gear when their electronic shifting dies.  In my last race I had both my PM and head unit freak out on me.  I'm happy to shift manually on the tri bike in exchange for having one less thing that can fail in a race.

    Edit:  I was typing this as you were typing your previous reply.  Good to hear that you already have a fit to reference!
    John, it's harder and harder to find mechanical gruppos these day. None of the shops around here are even offering it on most of their builds any more. Luckily for me, any bike I get will be almost considered a custom job and I can get pretty much anything I want if I'm willing to pay for it.
    Your warning is heeded though, believe me it worries me too. I've had several of my friends have incidents too, but a vast majority do not.
    I've been more impressed with di2 on the tri bikes than with it on my road bike, which I've had a few years now.
  • edited June 15, 2018 6:57PM
    @John Katsoudas,  @Scott Alexander,   I will be racing my very first IM with electric shifting at Norway in a couple of weeks.  So yeah, I'm a late adopter to the technology.  I've probably read every horror story ever published on ST and that kept me from pulling the plug for a long time even though I know it's a small, small percentage.   However, the received wisdom from EN, and especially from Coach Rich, is that electric shifting on a tri-bike is a GAME CHANGER, while electric shifting on a road bike is simply a minor convenience.  The theory is that being able to shift from the aerobars and the base bars in a tri means you are likely to shift more often as needed and this is an advantage on a hilly course in keeping your VI level and avoiding power spikes.  Norway has over 6500 ft net gain without any major climbs, the very course the technology makes sense for.  I will be nervous about the reliability of shifting for sure.  But on the other hand, if my PM or head unit goes out, I won't blink an eye as I'm just not wedded to that device in a race. 
  • Another vote for Felt, and red! And fwiw, I've been riding sram etap for a
    while now and wouldn't go back to mechanical, at least for racing. With
    etap, if rear derailleur battery dies can swap in front derailleur battery
    ... so you're stuck w/ either big or little ring, but have all your cogs.
    Good luck with your purchase Scott!
  • No comments for you on the bike but sorry I didn't get to see you at Carter this year.  Hope your race went well!
  • always a fan of the Felt's glad you were smart and did the fit.. i swapped my P5 di2 (1st gen) for Etap last year and love it. 2nd choice would be the Scott, check the weights, willing to bet the Scott is the lightest of the 3 by a bit, may be a factor?
  • always a fan of the Felt's glad you were smart and did the fit.. i swapped my P5 di2 (1st gen) for Etap last year and love it. 2nd choice would be the Scott, check the weights, willing to bet the Scott is the lightest of the 3 by a bit, may be a factor?
    Felt: 20.4lbs
    Scott: 8.05kg (2.2lbs per kg) = 17.71lbs

    Almost 3lbs difference. That's more than I'd suspect, but given my experience it makes sense.
  • Just ordered my new Specialized Shiv S-works!

    She should be ready to go in about two weeks (if no items are on backorder)!
  • You could contact Calfee and have them repair her as a backup bike or even sell her. 
  • Just picked her up today!

    Her name is TBD.
  • Go find a sprint to race in this weekend...
  • Go find a sprint to race in this weekend...
    Absolutely, Al!

    I had that signed up months ago for one this weekend, which is why I was hoping to have a new bike by then!
    I already got a 52 mile ride in last Sunday too. Smooth as silk!
  • @Scott Alexander How is TBD treating you?  I found such a big difference going from my old Orbea to the Ventum.  The responsiveness, speed, and the electronics are amazing.  and i suck at biking.  I bought the upgrade cause i was bored... No mechanical reasons.  
  • @Scott Alexander How is TBD treating you?  I found such a big difference going from my old Orbea to the Ventum.  The responsiveness, speed, and the electronics are amazing.  and i suck at biking.  I bought the upgrade cause i was bored... No mechanical reasons.  
    Thanks for asking!

    I'm still getting used to her, but simply...That bike is AWESOME! So fast, responsive, it's like riding on glass...SMOOTH! Sits a smidge taller than my old ride, but it's fully controllable. The di2 shifting on the tri bike, OMG, I LOVE IT!

    @Al Truscott, I had the fastest bike split in my AG at that sprint, out of 18 folks! Granted, it was only 12 miles, but I crushed it!
    I've got another sprint this wknd, this time with an 18 mile bike course, that I usually do pretty well on. So, with the new bike I cannot wait to see how I do!

    And, no, I haven't named her yet. I'm waffling between Misty and Carmen. haha
  • missed this whole thread and had so much to contribute, but from go, i knew it ended with a shiv, congrats!!! enjoy it!
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